Enterprise Implementation

Enterprise Implementation Practice / Industry: Electronics/High Tech Challenge The Company suffered major setbacks due to lower cost, higher quality products offered by numerous competitors. In spite of rapidly declining profits, corporate management did not resort to panic cost cutting. Rather, the top management team devoted several months to study competitive offerings and benchmark engineering & manufacturing methods in non-competitive companies. Armed with a new strategy derived from the study of enterprise implementation, the CEO set the goal of reversing this trend and becoming the market leader. ASI Solution To achieve this objective, the company selected ASI-CG as a partner to help with their enterprise implementation. The first stage was to reinvent the engineering and manufacturing capability [...]

By |2018-07-08T05:09:05+00:00January 12th, 2015|

Engine System Supplier

Engine System Supplier Challenge: A major engine system supplier was attempting to expand out of the automotive market but was having difficulty translating their engine system experience from automotive applications to other engine applications. The target market was expecting complete systems exceeding the current market performance and reliability. The current engineering process was not allowing the company to be competitive in this new market. ASI Solution: ASI Consulting Group was called and began utilizing Robust Design for the engine system supplier for new engineering processes. Management support for this new method was skeptical at first. The group utilized the methodology on the target market products. The result for the group was that they were able to [...]

By |2018-07-08T05:10:29+00:00January 12th, 2015|

Emergency Department Wait Time

Emergency Department Wait Time Challenge: The most frequent complaint voiced about emergency department wait time to the Hospital CEO was that new patients experience long waits throughout their experience. Long waits to be admitted, long waits before receiving treatment, and even longer waits in the overall treatment process. Reduce the total wait time experienced by patients and increase their satisfaction with the overall emergency department experience. There were no expectations of financial results for this project. ASI Solution: Mapping the issues that were causing emergency department wait time to be longer, ASI examine key emergency department processes. Team members were observed operations and recorded data for actual visits on all shifts. The following were discovered: inconsistencies between shifts [...]

By |2018-07-08T05:11:54+00:00January 12th, 2015|

Electronic Copier

Electronic Copier Challenge: A manufacturer of a popular electronic copier found that their customers wanted new features and functions, but the company also knew that implementations of new features and functions tended to be very slow and often required a lot of 'guessing' by engineers as to which features customers would like the most. Fear of the unknown continued to slow progress in launching their new models. ASI Solution: Electronic copier design, like any other machine, requires that engineers understand that the Voice of the Customer, Quality Function Deployment, and Concept Development methodologies. ASI demonstrated how the company's competitors used such methodology to turn technological marvels into products customers want. Moreover, ASI showed that Robust Optimization [...]

By |2018-07-08T05:13:21+00:00January 12th, 2015|

DFSS Helps To Achieve Company Vision

DFSS Helps To Achieve Company Vision Practice / Industry: DFSS Challenge An Asian automotive OEM was No.8 in sales worldwide. The CEO of the company announced it is targeting to become No.5 worldwide. In order to accomplish this goal, the company's execute vice president of engineering recognized a need to change its engineering culture. ASI-CG was called to help. ASI Solution DFSS (Design for Six Sigma) has been deployed before to address similar challenges. Armed with client's vision and leadership commitment, ASI-CG transformed the culture. Changing the hearts and minds of the technical staff was a huge challenge and ASI-CG started with the top executive team. The commitment from senior management allowed for all sixty technical [...]

By |2018-07-08T05:14:47+00:00January 12th, 2015|

DFSS Helps Leverage New Market Opportunities

DFSS Helps Leverage New Market Opportunities Practice / Industry: DFSS Challenge The Company was attempting to expand out of the automotive market but was having difficulty translating their engine system experience from automotive applications to other engine applications. The current engineering process was not allowing the company to be competitive in this new market. ASI Solution DFSS (Design For Six Sigma) was first introduced in 2005 by ASI. The client's new engineering group needed new engineering processes; ASI-GC utilized its extensive knowledge of DFSS. Management support for these new methods was skeptical at first. The group utilized the DFSS methodologies on the target market products. The result for the group was that they were able to [...]

By |2018-07-08T05:17:14+00:00January 12th, 2015|

DFSS Aids New Product Development

DFSS Aids New Product Development Practice / Industry: DFSS Challenge An office product company was examining digital electronic copier implementations. New electronic implementations created problems with new features and functions. How could the thousands of potential new features and functions be narrowed down to those that were important to future customers? This seemingly unknown answer slowed development while competitors were preparing to launch their digital copiers. ASI Solution DFSS has been an ASI tool since the first book on the subject: Design For Six Sigma in 2005. Using DFSS methodology, ASI-CG helped the corporation understand that the Voice of the Customer (VOC), Quality Function Deployment, and Concept Development Methodologies could help turn technological into products customers [...]

By |2018-07-08T05:18:35+00:00January 12th, 2015|

Customized Curriculum Development

Customized Curriculum Development Challenge: A large global Construction and Mining Equipment Manufacturer wanted to increase their market share and product quality. ASI Solution: Customized curriculum development was the solution that the ASI team settled on. Our executives and Master Black Belts worked with this client to develop their skill set, delivering the training and mentoring their Black Belts. We continued our engagement and certified internal Black Belts to become Master Black Belts. Achieved Benefit: The customized curriculum development approach worked. ASI Consulting Group played an integral part in training and mentoring nearly 150 Master Black Belts and 1700 Black Belts. The client's financial benefit from this engagement exceeded $800 million.

By |2018-07-08T05:19:59+00:00January 12th, 2015|

Corporate Deployment Robust Engineering

Corporate Deployment Robust Engineering Challenge: A multi-billion dollar Tier 1 automotive supplier was struggling with poor product quality and reliability. Automotive OEM customers were not confident the company could meet their stringent quality requirements. The company recognized that poor quality - redesign, returns, warranty and cancellation of contracts - were costing them several million dollars. The company leadership, decided to focus on Engineering. They realized that quality designed into a product or a process, creates lower costs. ASI Solution: Seeking robust engineering experts, the company selected ASI Consulting Group as its partner to achieve the new mission. ASI Consulting and others within the company collaborated on an extensive review of the company's engineering practices and closely [...]

By |2018-07-08T05:21:30+00:00January 12th, 2015|

Compressor

Compressor Challenge: The company manufactures compressors for the refrigeration industry. The refrigeration industry is under pressure to reduce or even eliminate the emission of all compounds with a significant ozone depletion potential and/or a global warming potential. There is a great need to develop a more efficient compressor for the refrigeration industry in order to satisfy the growing worldwide demand. ASI Solution: ASI Consulting Group optimized the design process of valve parts that affect the energy efficiency ratio of compressors. Achieved Benefit: The new design for their compressor reduced variance by 50%, and improved efficiency by 3.3% (which is very significant for this industry). The new compressor design is robust against oil variations and satisfies needs [...]

By |2018-07-08T05:22:51+00:00January 12th, 2015|