Outpatient Testing

Outpatient Testing Challenge: There was an unacceptable level of no-shows and last minute cancellations of outpatient tests, leading to wasted materials, unutilized test capacity and overtime. There was also a belief that there was a high level of payment denials because pre-cert procedures were not being followed. Reduce the number of no-shows and last minute cancellations, and ensure that provider pre-cert requirements are fulfilled. ASI Solution: Telephone surveys of patients revealed that a large number of patients who missed appointments often forgot them, or were unclear about the location of the test. Some patients arrived improperly prepared because they had forgotten the preparation requirements. It was discovered that while overall payment denials for the hospital were [...]

By |2018-07-08T04:29:37+00:00January 12th, 2015|

Operating Room Scheduling

Operating Room Scheduling Challenge: Operating room schedules were nearly full despite the fact that there were many unutilized hours. Some surgeons were not moving patients to the hospital because they could not obtain time in the schedule. Plans were being made to add another endoscopy room at a cost of $300,000. Increase the amount of time the operating rooms are used for procedures. If possible, eliminate the need to build an additional endoscopy room ASI Solution: Analysis of the scheduled and used hours revealed that many prime hours were allocated to specific surgeons in blocks without regard to the procedure load. Unused block time could be assigned to other surgeons, but typically too late to be [...]

By |2018-07-08T04:31:36+00:00January 12th, 2015|

Neuroscience Institute for Seniors

Neuroscience Institute for Seniors Challenge: A hospital wanted to create a unique neuroscience institute for seniors that targets seniors with symptoms like neuro pain, balance, and/or cognitive functions without having a template of prior success to guide the creation and implementation. ASI Solution: We recommended using LEO to identify and Listen to the internal and external customers in the new process; Enrich the new process by identifying the existing process with measures and then designing a new process with measures that created a world-class level of service; and Optimize this new process by not only implementing it, but 'designing in' the quality so that very few changes needed to be made once the new process was implemented. [...]

By |2018-07-08T04:35:53+00:00January 12th, 2015|

Medical Instrumentation

Medical Instrumentation Challenge: A large, successful American medical instrumentation company was experiencing increasing difficulty competing with Japanese and German offerings. The company enjoyed a proprietary technology. However, the competitors were gaining market share with lower cost, more reliable products. ASI Solution: The company engaged ASI Consulting Group to help improve their Product Development Process. Enhancements to the Product Development Process included intense interactions between engineers and customers, Quality Function Deployment, Pugh Concept Generation and Selection, and a disciplined Verification and Validation Process which met FDA requirements. Verification and Validation are associated with Prototype and Pilot Fix Cycles respectively. Earlier development programs needed several Prototype Cycles to achieve performance goals and meet FDA regulatory requirements. The new [...]

By |2018-07-08T04:41:00+00:00January 12th, 2015|

Make It Right Foundation

Make It Right Foundation Rebuilding the Ninth Ward in New Orleans Challenge: The "Make It Right Foundation" faced challenges in meeting their goal of building 150 new homes in the Ninth Ward. Progress was slow even though everyone was busy and working long hours. ASI Solution: ASI Consulting Group led the team at Make It Right through the Listen, Enrich, & Optimize (LEO) Transformation Process. During the Listen Phase the five steps of the existing process are listed: (1) Raise the money to pay for the property; (2) Acquire the lot on which to build the new home; (3) Assist the potential homeowner with financial and other pre-ownership requirements; (4) Build the home; (5) Aid the [...]

By |2018-07-08T04:42:10+00:00January 12th, 2015|

Major Food and Beverage Company

Major Food and Beverage Company Challenge: A major food and beverage corporation needed a "next generation" quality deployment and did not want to use Six Sigma or Lean based on past failed attempts with these quality methods. ASI Solution: ASI-CG was called to deploy LEO which involves "all the people, all the time" meaning that everyone has a role to play in increasing quality. Using LEO the company was able to identify major areas of savings in operations, energy, labor and inventory which resulted in an ROI of 12:1. Achieved Benefit: Aside from the millions in dollar savings that ASI helped generate, the culture of the corporation was changed -- for the first time middle management [...]

By |2018-07-08T04:43:45+00:00January 12th, 2015|

Intercooler

Intercooler Challenge: The audible noise problem caused by airflow through the intercooler used for a supercharger had become a critical issue. The normal approach to reduce the level of audible noise had typically been ineffective and inefficient and resulted in a cost increase. ASI Solution: The robust design approach using the ideal function was applied to reduce the variability of airflow through the intercooler while making the design robust to failure modes. Achieved Benefit: The optimized function not only cut audible noise by 6 dB (very significant) but also improved the cooling efficiency and reduced the cost by more than $3.50 per unit.

By |2018-07-08T05:03:05+00:00January 12th, 2015|

LEO

LEO Practice / Industry: LEO Challenge Create a unique Neuroscience healthcare process for seniors with the key symptoms being neuro pain, balance, and/or cognitive functions without having a template of prior success to guide the creation and implementation. ASI Solution The Hospital used LEO as described in the book "Power of LEO". They Listened to the internal and external customers in the new process; Enriched the new process by identifying the existing process with measures and then designing a new process with measures that created a world-class level of service; and Optimized this new process by not only implementing it, but 'designing in' the quality so that very few changes needed to be made once the new [...]

By |2018-07-08T05:04:37+00:00January 12th, 2015|

Robust Engineering

Robust Engineering Practice: Robust Engineering Challenge A company wanted to develop a new fuel delivery system to satisfy hot fuel handling requirement. In order to reduce pollution, the company needed to develop a new system which delivered precise fuel flow for combustion so that they could eliminate unused hot fuel returning back to the fuel tank. A team of engineers was assigned to accomplish this in three years. Two years into the assignment, they could not meet the requirement. ASI Solution The best solution was to introduce the company to our Robust Engineering methodology. ASI Consulting Group originated the concept of robust optimization strategies. After two months of work, the company they had a design that [...]

By |2018-07-08T05:06:13+00:00January 12th, 2015|

Food Manufacturing

Food Manufacturing Practice / Industry: Food Manufacturing Challenge A food manufacturing giant was seeking a path to increased quality, the corporation needed a "next generation" quality deployment and did not want Six Sigma or Lean based on past failed attempts with these quality methods. ASI Solution ASI Consulting Group was called to deploy LEO which involves "all the people, all the time" meaning that everyone has a role to play in increasing quality. Using LEO the company was able to identify major areas of savings in operations, energy, labor and inventory which resulted in an ROI of 12:1. Achieved Benefit Aside from the millions in dollar savings that was realized, the culture of the corporation was changed [...]

By |2018-07-08T05:07:39+00:00January 12th, 2015|